I concur with Mudd on all his statements, especially that it is hard to substitute for a real pilot in the aircraft, but I have no experience in those matters. As far as the effect on cost goes, removing the pilot, escape system, life support system and canopy would decrease the empty weight about 700 lbs. Let's say the extra stuff for remote piloting adds back 200 lbs for a net change of 500 lbs. Assuming a "growth factor" of 2.0, we could see a gross weight decrease of about 1000 lbs. If you buy airplanes by the pound, that's not a huge savings for a vehicle that weighs >10000 lbs gross. This would be more than compensated for by the ground station and comm link costs, so I wouldn't think there is any cost advantage to an unmanned system. The big advantage is that the political risk of a manned shootdown is gone.
On the other hand, the stealth stuff is easier so I would think a UAV would give up nothing, and probably could gain a few dbsm's in the RCS area. Since the maneuvering air combat task is presumably gone, optimum propulsion integration for IR and RCS is a better possibility. The canopy is another nasty RCS problem child that is gone. I also think they can do a good job on keeping the comm links and sensors from being detected.
What I am describing is not exactly an expendable drone, it's very sophistcated and deserves defensive systems to protect the investment, not a Predator kind of thing, and much bigger than X-45. I don't see moderate stealth getting the job done either. It aint cheap.
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